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To Bob Morton, President,
Best Graphics, Inc.--
I'm happy to provide a
bit of background on the Best Osako 368AS we purchased from you.
As you know, we are a web and sheetfed printer. Our primary business is running
short-run periodicals and publications, everything from 16-pagers to 96-pagers,
usually magazine size.
We came into the market for a new stitcher because I felt the time was right
to completely streamline my bindery operation and enhance both speed and productivity.
With the blessing of our owners, I began the process of acquiring a new stitcher,
along with a number of peripherals to really help automate the entire collating/stitching/ink-jetting/packaging
process for us.
As a starting point, I surveyed several machines at other plants. My search
included traveling out-of-state (PA, S.C., as well as Ohio) and also visiting
Graph Expo.
In my opinion, the Osako 368AS and Best Graphics gave us the best combination
of performance, value and service. We opted for the Osako 368AS with 7 pockets
plus the cover feeder.
With our old machine, I felt we were using twice as much labor and running
at half the speed I felt we could achieve with the new stitcher and total
in-line system. Our goal was to do efficient in-line ink-jetting, speed production
and get away from numerous labor-intensive hand operations.
The stitcher and Feuiltault stream feeders have really saved labor and
increased production speed. We used to have several people standing and
hand-feeding pockets -- now one person can run the machine and feed all
7 pockets. An assistant can load large bundles onto the stream feeder
in minimal time. Once the collated and stitched forms come out of the
368AS, they move to the in-line Video-Jet mailing section and are then
shrink-wrapped by the Arpac we added in-line. They come out bundled in
zip-sorted packs, ready for palletization or go into mail bags.
The amazing thing is that we're doing it with just three people on the whole
production line. They're doing the work it used to take five or six to do,
and they're accomplishing it twice as fast. Overall, it's a 300%-400% increase
in productivity for our magazine production! With very few rejects on the
mailing end, we've basically quadrupled production.
I like the 368AS's ability to make adjustments on the fly without holding
up production. Also, the 7-pocket configuration is very flexible. I can load
3 pockets for one job, then load the other 3 or 4 for the next job while the
first one is running. It's another time-saver, another gain in productivity.
I also like the cover feeder extremely well. It's just an excellent unit
and will handle just about anything we throw at it... everything from
lightweight 40-LB. text to heavyweight cover.
It was great working with you in putting together this high-productivity in-line
system. I feel you went out of your way to help coordinate the acquisition
of all the needed components -- ink jetting equipment, shrink-wrapping and
all the rest -- and integrate them beautifully with the 368AS.
Best Graphics is truly a quality-conscious company. Your support has been
excellent. Even though we haven't had any major problems, you've always responded
quickly to anything we've needed. Also, your follow-up training six months
after installation showed first-rate professionalism.
Thanks for all your help and advice. I look forward to working with you again.
Sincerely,
Bob Smith, Plant Manager
Watkins Printing Company
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